Real-time production visibility across Furnace, AOD, and CCM. AI-powered safety monitoring. Live equipment data. All unified by one heat number. Stop managing by spreadsheets. Start managing by data.
Different people need different views of the same shift — SmeltSync gives each of them one.
Production visibility and KPIs across every plant and shift, without waiting for a month-end report.
Heat, yield, delay and costing data tied to one heat number — from tap to billet.
Digital logs and process tracking that mirror the paper register they already know.
SCADA, PLC and data integration that plugs into the systems already on the shop floor.
Data lives in silos across three stations. Safety incidents are caught on camera after they happen. Equipment failures surprise you during shift handovers. Production decisions are made on incomplete information.
Furnace status, AOD pressure, CCM casting speed—they're all happening right now, but management sees them hours later in a report, if at all.
Your CCTV catches PPE violations and proximity breaches in playback. By then, the heat is already tapped. Prevention happens only in hindsight.
Equipment anomalies live in PLC signals nobody's watching. You find out about a furnace running hot or a pump losing pressure when production stops.
One data engine, three things you can put in front of your team today — click any "See demo" button below to open the actual interface with sample data.
Every furnace, CCM strand and plant-wide KPI streamed to a wall of screens in real time — the view management actually stands in front of, across multiple plants at once. This is the product we lead with.
Furnace · AOD · CCM · Heat traceability
Digital log sheets that mirror the paper registers your team already fills — Furnace, AOD, CCM and Costing, all linked by one heat number, gated by admin verification, with a daily PDF digest to management.
Item master, purchase & issue slips, stock valuation, reorder and dead-stock alerts, and spend-by-department reporting — built on the same live-data engine as the rest of the plant.
Edit log headers per module, manage your material master, set daily email recipients, back up and restore data — comes built into every project above.
We're extending the same connected approach to sales, customer follow-ups and order tracking — ask us about early access.
Every reading — manual entry, SCADA tag or AI camera event — resolves to the same heat number, so management sees one plant, not three disconnected systems.
PLC and SCADA tag-reads, AI CCTV events, and manual logsheet entries all resolve to the same heat number before they ever reach a dashboard.
| Traditional plant | With SmeltSync |
|---|---|
| Paper logbooks | Digital logs |
| Excel consolidation | Automatic reports |
| Separate Furnace / AOD / CCM records | One heat number |
| Manual calculations | Automatic calculations |
| Delayed reporting | Live dashboard |
| Difficult traceability | Heat-wise traceability |
| Manual data search | Instant search |
"This system has brought real visibility into our daily operations that we simply didn't have with paper logs."
Flip the switch and watch the same data move from a handwritten register to a structured log.
Illegible by month-end. Smudged times, unclear weights, gaps no one remembers to fill.
Sample data shown below. On your plant, every chart and KPI updates as your team logs furnace, AOD, and CCM data.
Drag the sliders to your plant's approximate volume and see roughly what that clerical work is costing you.
Straight answers — and anything else, ask us on WhatsApp.
We set it up against your current grades and shift pattern — no commitment, no migration risk to your existing logs.
We'll contact you on the number provided within 1 business day to set up your pilot.
Faster? Message us on WhatsApp