CASE/01 Chandan Steel Ltd — SMS Division

From 3+ hours a shift re-typing logs to a live heat record.

Chandan Steel's SMS Division runs Furnace → AOD → CCM production. Before SmeltSync, every heat was logged on paper across three stations and manually consolidated into Excel at shift-end. SmeltSync replaced that consolidation step with a connected digital logsheet system.

Plant

Chandan Steel Ltd — SMS Division

Process

Furnace → AOD → CCM

Problem

Paper log sheets across three stations, consolidated manually in Excel

Solution

SmeltSync digital heat-wise logsheet system

BEFORE / AFTER Consolidation time

BeforeFurnace, AOD and CCM log sheets were manually re-typed and reconciled into Excel — 3+ hours per shift, if someone had time to do it at all.

AfterOperators log heats directly on screen as they happen; consolidation is no longer a separate step — reduced to roughly 10 minutes of digital entry per heat.

RESULTS What changed

Faster shift reporting — no separate Excel consolidation step
Heat-wise traceability from Furnace through AOD to CCM
Automated calculations in place of manual formulas
Reduced manual consolidation workload for shift supervisors
Real-time production visibility instead of month-end reconstruction

See it on your own heats before you decide anything.

30-day pilot, alongside your existing paper process.

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From 3+ hours a shift re-typing logs to a live heat record.

Steel melt shop software

Heat-wise traceability

Common questions

See it on your own heats before you decide anything.