SmeltSync doesn't require you to replace your existing systems. It connects the operational data already present in your plant — PLC, SCADA, sensors, CCTV/AI vision, MES, ERP and Excel/CSV — into one production intelligence layer, with POL on top to ask it questions.
Your plant already produces the data. SmeltSync's job is to bring it together under one heat number and make it usable — not to ask you to re-platform.
Automated tag-reads matched to the open heat automatically, without manual entry.
Temperature, power, weight and other process sensors feed directly into the same heat record.
Camera-based PPE, zone and process-event detection, filed against the same heat number.
Manufacturing execution data reconciled against SmeltSync's heat-wise production record.
Costing, material master and inventory data kept in sync without duplicate entry.
Bulk import and export for teams that still work from spreadsheets day to day.
Every reading, from every connected source, resolves to a single heat number end to end.
Once connected, POL can answer questions across all of it — not just SmeltSync's own modules.
We'll map out exactly what connects and what stays as-is — no rip-and-replace required.